Model: X-100AE
– Number of nozzles: 1–2
– Spray gun weight: 4.5 kg
– Machine dimensions: 450 × 620 × 430 mm
– Spray gun cable length: 0–6 m (standard: 2.5 m)
– External synchronization signal interface: One 12V interface
– Alarm/Monitoring: Air pressure, system fault, and flame-out alarms
– Power input interference protection: Power isolation + dual EMC filtering
– Power system: 20 kHz solid-state transistor plasma generator; AC 220V (±10%)
– Spray gun rotation speed: 2600 RPM
– Flame temperature at nozzle outlet: <120°C
– Operating gas (per gun): Oil-free and moisture-free compressed air or inert gas; pressure 0.5–1 bar
– Effective treatment width: 0–50 mm
– Material processing speed: <30 m/min
– Effective treatment distance (nozzle to material): 3–15 mm
– Ingress protection rating: IP54
– Applications: Online surface modification of polymer profiles (EPDM, TPE, PVC, PE, PP, PVF2, LDPE, etc.) as well as metal, ceramic, silicon, and glass (suitable for scenarios requiring rotary treatment)
Technical Advantages
– Utilizes a rotary nozzle structure to achieve more uniform plasma jet coverage across a 5–10 cm treatment width
– Offers higher treatment consistency compared to fixed direct-jet systems, preventing uneven localized activation
– Operates at atmospheric pressure; ready for immediate use without a vacuum chamber, ensuring ease of operation
– Easily integrates with assembly lines and 3-axis platforms for automated online processing
– Gentle on material surfaces without causing damage; suitable for various materials including plastics, rubber, metals, and glass
– Adjustable rotation speed and jet power ensure stable processes and excellent repeatability
– No chemical consumables required; clean, eco-friendly, and low operating costs
– Compact structure allows for simple installation and commissioning; meets needs for precision treatment of small areas across diverse scenarios
Solutions
– Provides uniform plasma activation and cleaning solutions for workpieces with widths of 5–10 cm
– Resolves issues such as poor bonding, weak print adhesion, and paint peeling on small-area material surfaces
– Suitable for localized, precision pre-treatment of metals, plastic parts, wires, electronic components, and more
– Delivers stable, uniform, in-line plasma surface treatment solutions for automated production lines
– Addresses manufacturing pain points such as low surface energy, residual oil contamination, and insufficient interfacial bonding strength
– Meets the needs for precision, narrow-width treatment in industries including electronics, automotive, plastics, and hardware
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