Plasma Corona Treatment Machine for Wire and Cable Surface Modification

Single-medium rod length: 500 mm
Built-in synchronization device: Automatic start/stop resistor
Alarm system: Alarms for cabinet door opening during operation and motherboard failure

Model: T-500AS

Specifications:

Number of plasma electrodes: 2

– Length of single electrode: 500 mm

– Built-in synchronization mechanism: Automatic start/stop based on resistance sensing

– Alarm system: Cabinet door open alarm during operation; mainboard fault alarm

– Input power interference suppression: Built-in

– Power system: 20 kHz solid-state transistor plasma generator; AC 220V (±10%)

– Max. input current: 3A (50/60 Hz)

– Output power range: 0.3 kVA – 1 kVA

– Weight: Approx. 30 kg

– Housing material: 304 stainless steel

– Housing dimensions: 300 × 900 × 930 mm

– Operating environment: 0–50°C

– Cable processing diameter range: 0–20 mm

– Processing speed: 0–60 m/min

– Effective distance (processor to workpiece surface): 3–5 mm

– Ingress protection rating: IP54

– Application: In-line surface modification of cable insulation materials

Technical Advantages

– Designed specifically for high-speed wire and cable production lines; enables continuous in-line processing without affecting production speed

– Effectively increases cable surface tension, resolving issues such as poor ink adhesion, blurred printing, and peeling

– Uniform and stable processing; causes no damage to insulation or sheathing layers and does not affect electrical performance

– Compact design; can be installed directly upstream of printing or inkjet marking equipment, requiring minimal space

– Adjustable discharge intensity and processing speed to accommodate various wire diameters and materials

– Instant operation (no warm-up required); simple to use with low maintenance costs

– Utilizes physical surface activation; free from chemicals, pollution, and residues; safe and eco-friendly

– Compatible with various cable sheath materials, including PVC, PE, PP, XLPE, TPU, and rubber

Solutions

– Provides specialized surface activation solutions for the wire and cable industry (pre-printing/pre-marking)

– Solves issues such as print detachment, coding abrasion, and poor adhesion caused by smooth surfaces, oil contamination, or low surface energy

– Enhances the bonding strength between ink/coding and the wire surface, ensuring clear, durable, and scratch-resistant markings

– Suitable for a full range of wire and cable types, including power cords, data cables, electronic wires, communication cables, and sheathed cables

– Enables stable, continuous, in-line surface pretreatment for high-speed production lines

– Improves print quality and reduces defect rates, meeting factory inspection standards and scratch-resistance requirements

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