Model: M-XPS
Specifications:
Number of spray guns: 3–6
– Spray gun hose length: 2.5 m
– Spray gun pressure rating: 12 kW
– Material movement detection: Omron proximity switch + photoelectric sensor with heat shielding
– Alarm monitoring: Low air pressure, mainboard failure, plasma flame-out
– Compressed air filtration: Triple-stage filtration; 0.3 μm filtration precision
– Input power interference protection: Power isolation and filtering
– PLC automatic control: Siemens S7-200
– Max. output power per plasma generator: 20 kHz solid-state transistor plasma source; AC 380V (±10%)
– I/O communication module (optional): IO-1701M (includes touchscreen) / IO-1701; RS485 port; Modbus RTU protocol
– Main unit dimensions (W×H×D): 1200×1900×800 mm
– Communication cabinet (W×H×D): 400×600×300 mm (optional)
– Operating environment: -10 to 50°C
– Working gas per spray gun: Clean, dry compressed air
– Treatment width per spray gun: 0–15 mm
– Max. processing speed: 0–25 m/min
– Ingress protection rating: IP54
– Applications: In-line surface modification of EPDM and TPE; significantly improves surface tension and adhesion of sealing strips
Technical Advantages
– Specifically designed for sealing strip materials such as rubber, EPDM, and TPV; delivers stronger and longer-lasting surface activation
– Integrated treatment structure ensures high uniformity, preventing localized over-treatment or insufficient activation
– Supports continuous in-line operation; matches the speed of sealing strip extrusion lines without disrupting production cycles
– Significantly enhances surface bonding performance; resolves delamination issues in flocking, gluing, and coating processes
– Preserves substrate elasticity and sealing integrity; does not alter the material’s physical properties
– Solvent-free, dry process; environmentally friendly with no wastewater or exhaust gas emissions
– High equipment stability allows for continuous, long-term mass production with easy maintenance.
– Compatible with sealing strips of various cross-sectional shapes; ensures comprehensive surface treatment with no untreated areas.
Solution
– Provides a comprehensive solution for professional plasma surface activation and polymerization treatment of rubber sealing strips.
– Resolves issues such as poor flock adhesion, coating detachment, and weak bonding caused by low surface energy, oil contamination, or mold release agents.
– Enhances interfacial bonding strength between the sealing strip and adhesives, coatings, flocking, or foam materials.
– Suitable for the pre-treatment of products such as automotive door and window seals, curtain wall seals, and home appliance seals.
– Enables integrated, in-line processing within extrusion production lines, improving product yield and durability.
– Meets the automotive and construction industries’ stringent standards for sealing strip adhesion and weather resistance.
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